Miller Bluestar 2e Welder Gasoline Engine Manual

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Blue Star®

Series

Industrial Applications

Processes

Maintenance

Stick (SMAW)

Quick

Repair

DC TIG (GTAW)

Farm/Ranch Applications

Air Plasma Cutting and Gouging

Specs

Construction

with optional Spectrum models

Stand-alone Generator

Issued January 2008 • Index No. ED/2.5

Gas Engine-Driven Welder/

AC Generator

Miller Bluestar 2e Wiring Diagram– wiring diagram is a simplified okay pictorial representation of an electrical circuit.It shows the components of the circuit as simplified shapes, and the facility and signal associates amongst the devices. Save miller blue star welder to get e-mail. WELDER ROUGHNECK 2E BLUE STAR FIRE GAS FUEL PUMP LMH & WHG CARBURETOR. MILLER BLUE STAR 6000 OM-499 OWNER'S MANUAL. Just got a Miller bluestar 2e that needs a starter solenoid. It has a tecumseh oh160 I am curious what solenoid I need to get and what wires hook on what post I have these wires #20 that goes to main board #21 that goes to ignition switch and #22 goes to start switch. Then it has the hot batt cable and cable that goes to the starter.

Weld Output Range

For DC Stick/TIG 145: 40 – 145 A 185: 55 – 185 A

Generator Output Rated at 104˚ F (40˚ C)

145: 4500 Watts Peak, 4000 Watts Continuous 185: 6000 Watts Peak, 5500 Watts Continuous

Weight 145: 263 lb (119 kg) 145 DX: 309 lb (140 kg) 185: 267 lb (121 kg) 185 DX: 315 lb (143 kg)

The Power of Blue®.

Reliable Blue Star engine drives are the standard for portable welder/generators.

Large 5-gallon fuel capacity

(DX models) leads its class. Longer run time for welder or generator usage. See page 2 for fuel consumption data.

Standard Auto Idle (DX models) idles engine while not in use. Reduces fuel consumption and noise.

Compact and portable, its small footprint uses little truck space. Optional running gear also makes the Blue Star one-man portable.

Reliable air-cooled OHV engines ensure consistent engine performance.

Gasoline

Quick-reference parameter chart provides convenient amperage setting guidance.

Welder/generator is warranted by Miller for 3 years, parts and labor.

Engine is warranted 2 years by engine manufacturer.

Four Blue Star models to choose from. See Page 3 for comparison information.

Blue Star Series

Blue Star 145

Blue Star 145 DX

Miller Bluestar 2e Welder

Blue Star 185

Blue Star 185 DX (shown)

Single-rangeamperage control makes setting amperage levels easy.

Class-leading 6000-watt peak power

(185 models) of regulated power to extend power tool life.

Bulletproof technology eliminates use of complicated circuit boards.

Hour meter provides easy tracking of run hours for maintenance intervals (DX models).

Receptacle covers improve reliability by protecting receptacles from debris.

240 V and 120 V receptacles provide power for jobsite tools. Receptacles are circuit-breaker protected (optional

120 VAC GFCI receptacles are available).

Miller Electric Mfg. Co.

International Headquarters

Web Site

An Illinois Tool Works Company

Phone: 920-735-4505

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www.MillerWelds.com

1635 West Spencer Street

USA FAX: 920-735-4134

Appleton, WI 54914 USA

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Specifications (Subject to change without notice.)

Welding

Weld Output

Weld Output Rated

Single Phase

Net Weight

Model

Mode

Range

at 104˚ F (40˚C)*

Generator Power

Dimensions

(without fuel)

Blue Star® 145

CC/DC

40 – 145 A

145 A at 25 V, 20% Duty Cycle

4500 Watts Peak

H: 22.75 in (578 mm)

263 lb (119 kg)

Gasoline

Blue Star® 145 DX

(Stick/TIG)

100 A at 25 V, 60% Duty Cycle

4000 Watts Continuous

W: 22.75 in (578 mm)

309 lb (140 kg)

34 A at 120 V, 17 A at 240 V

D: 31.6 in (803 mm)

Blue Star® 185

CC/DC

55 – 185 A

185 A at 25 V, 20% Duty Cycle

6000 Watts Peak

H: 22.75 in (578 mm)

267 lb (121 kg)

Blue Star® 185 DX

(Stick/TIG)

130 A at 25 V, 60% Duty Cycle

5500 Watts Continuous

W: 22.75 in (578 mm)

315 lb (143 kg)

40 A at 120 V, 23 A at 240 V

D: 31.6 in (803 mm)

*Rated at sea level.

Engine Specifications (Subject to change without notice.)

Fuel

Oil Capacity

Automatic Engine

Model

Engine

HP

Type

Engine Speeds

Capacity

Shutdown

Blue Star® 145

Kohler CS10

10 HP at 3600 RPM

1-cylinder, 4-cycle,

3750 RPM

1.8 gal

1.1 qt (1.04 L)

Standard

2 year warranty

air-cooled, OHV

(6.8 L)

Blue Star® 145 DX

3750 RPM

5 gal

(2500 RPM at idle)

(18.9 L)

Blue Star® 185 Cookbooks for mac.

Honda GX390

13 HP at 3600 RPM

1-cylinder, 4-cycle,

3750 RPM

1.7 gal

1.16 qt (1.10 L)

Standard

2 year warranty

air-cooled, OHV

(6.4 L)

Blue Star® 185 DX

Kohler CS12.75

12.75 HP at 3600 RPM

3750 RPM

5 gal

1.1 qt (1.04 L)

2 year warranty

(2500 RPM at idle)

(18.9 L)

Control Panel

1

4

2

5

1.

Engine Hour Meter*

3

2.

Auto Idle Switch*

3.

Quick-Reference Parameter Chart

4.

240 V and 120 V Receptacles

5.

Single-Range Amperage Control

*DX Models only.

Performance Data

FUEL CONSUMPTION

1.200

1.000

Honda 13

HOUR

0.800

Kohler 12.75

PER

0.600

Kohler 10

GAL

0.400

U.S.

0.200

Kohler 12.75 (at idle)

Kohler 10 (at idle)

0.000

0

1

2

3

4

5

6

POWER KVA AT 100% DUTY CYCLE

Fuel Consumption Data

5-gallon fuel capacity on DX models. 1.7 and 1.8 gallon on standard models.

Under a continuous load of 3000 watts of generator power, the

Blue Star 185 DX would run for about 6.5 hours.

Miller Bluestar 2e Owners Manual

Welding at 130 amps (at 30% duty cycle), the Blue Star 185 DX would run for about 15 hours of operation.

Miller Bluestar 2e Wiring Diagram– wiring diagram is a simplified okay pictorial representation of an electrical circuit. It shows the components of the circuit as simplified shapes, and the facility and signal associates amongst the devices.

Miller Bluestar 2e Parts Diagram

A wiring diagram usually gives guidance roughly the relative slant and concurrence of devices and terminals upon the devices, to put up to in building or servicing the device. This is unlike a schematic diagram, where the concord of the components’ interconnections upon the diagram usually does not be the same to the components’ living thing locations in the ended device. A pictorial diagram would work more detail of the brute appearance, whereas a wiring diagram uses a more symbolic notation to put emphasis on interconnections on top of innate appearance.

A wiring diagram is often used to troubleshoot problems and to make sure that every the contacts have been made and that whatever is present.


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Architectural wiring diagrams work the approximate locations and interconnections of receptacles, lighting, and enduring electrical services in a building. Interconnecting wire routes may be shown approximately, where particular receptacles or fixtures must be upon a common circuit.

Wiring diagrams use welcome symbols for wiring devices, usually alternative from those used on schematic diagrams. The electrical symbols not by yourself behave where something is to be installed, but as well as what type of device is monster installed. For example, a surface ceiling lighthearted is shown by one symbol, a recessed ceiling well-ventilated has a oscillate symbol, and a surface fluorescent vivacious has unconventional symbol. Each type of switch has a stand-in parable and suitably pull off the various outlets. There are symbols that be active the location of smoke detectors, the doorbell chime, and thermostat. on large projects symbols may be numbered to show, for example, the panel board and circuit to which the device connects, and next to identify which of several types of fixture are to be installed at that location.


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A set of wiring diagrams may be required by the electrical inspection authority to espouse connection of the quarters to the public electrical supply system.

Wiring diagrams will next attach panel schedules for circuit breaker panelboards, and riser diagrams for special services such as fire alarm or closed circuit television or extra special services.

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